Magnetic formwork systems

Magnetic formwork systems – modular combination for efficient use in construction.

Magnetic formwork systems have proven their effectiveness in rigorous practical tests. It allows flexible, fast and safe use in any area.

Magnetic shuttering systems: types and characteristics.

Why does precast concrete need a magnetic formwork system? To create different forms for the design of the client, change the structural components.
The wide range offers Shuttering-magnets.org. Always available magnetic blocks for clamping, magnetic triangles, magnetic accessories for formwork. There are also magnetic holders for fastening lifting and fixing anchors and slot system.

Magnetic blocks for clamping.

Necessary in the process of preparation and installation of formwork. Presented in the form of magnetic boxes and metal blocks. Used for fixing the formwork and as a support tool. Also indispensable for ceiling and double-walled structures.
Magnetic boxes are lightweight and compact, consists of a steel case and a neodymium magnet. There is a push button for contact with a metal surface.
Metal blocks – the simplest design with a steel case without a button. Attached directly to the metal surface.

Magnetic formwork systems in the form of magnetic triangles (magnetic chamfer).

Steel profiles in the form of a trilateral magnet. The triangular profile is used in different designs. Magnets on 1 or 2 faces along the entire length or only ½ of the surface. We make for the individual order, different width and length.

Slot system.

Used for the formation of grooves, mounting slots.

Casting profiles.

Profiled strip for the formation of grooves and chamfers. Available in steel, plastic and rubber, with or without integrated magnets.

Magnetic accessories.

Huge selection of magnetic walls (dividing walls with built-in magnets) to individual orders. Different levers are widely used to release the magnets with a push button and U-shaped magnets. Magnetic squares are always available. Polyurethane balls are designed for the manufacture of mounting holes in panels, beams or blocks in concrete structures. Subsequently, these holes serve to raise the reinforced concrete block. There are 4 types of different diameter.

Magnetic formwork systems and their function.

The main task is to quickly and steadily fix the slab on the formwork pallets. Chamfer magnet attached to the pallets for the manufacture of grooves in precast concrete panels.
The reinforced concrete industry is looking for ways to make the process economical and efficient. Shuttering-magnets.org fully meets these needs.

 

Our product is made of stainless steel or sheet metal, have a different size, weight and adhesion force. We make by the individual order.

Сoncrete shuttering systems

Сoncrete shuttering systems – is an effective formwork product that saves the time and money of a building contractor.

Concrete shuttering systems – the process of creating forms into which concrete is poured to create ready-made concrete structures. Widely used in large residential and industrial projects.

Concrete shuttering systems: types, construction, order of removal.

In modern construction use 2 types of formwork: removable and non-removable. More removable formwork is common. It is made of plywood, wood, steel and aluminum.
The plywood used for concreting should be waterproof, to avoid distortion, cracking and rotting, while supporting concrete. Wide sheets of plywood are used to produce a flat, smooth surface after the concrete has set. Plywood is easy to work, give it different forms. Universal material. Reuse is possible if it is not damaged. Store plywood in a cool, dry place. Clean thoroughly after use. An alternative option for plywood is wood.
The fixed form of concrete formwork is made of steel or aluminum. It consists of long sections that can be folded together and secured with steel pins. This type of formwork is simple and easy to install, durable.
At cost more than plywood, bulky, and heavy. When a large number of forms may be difficult to transport due to the large weight.

Concrete shuttering systems performs the main task – to keep viscous concrete in place during solidification.

This means that the formwork must be integral, so that concrete does not flow out through the gaps and air gaps will not turn out. Often the bottom of the concrete formwork is placed in the ground to prevent concrete from leaking. If you can not prikopat, the bottom should be strengthened and weighted.

Concrete shuttering systems and its construction.

1. Preparing the mother.
2. Collecting and fastening formwork.
3. Cleaning and processing.

The order of removal.

Parts and connections are arranged in such a way as to facilitate removal, to prevent damage to the concrete and the formwork panels.
The engineer controls the entire process of removing the formwork to monitor the quality of concrete (free of defects in size and shape).
Separation of forms to be made without pressing scrap to concrete. Only wooden wedges.
The lower beams are removed only after removing their support.
Warm weather and the rapid hardening of concrete contribute to the rapid removal of the formwork.
Before removing all formwork gradually weakened, so as not to give a heavy load on the concrete.

Concrete shuttering systems and factors affecting the time of removal:

1. Concrete class. The higher the grade, the faster the rate of hardening.
2. Brand and type of cement. Fast setting cement has a high strength gain in a short period.
3. Temperature. The higher the temperature of the concrete itself during installation and the ambient temperature, the faster the strength is achieved.
4. The size of the concrete element.

 

Precast magnet

Precast magnet – a revolution in the construction market.

The construction market as a percentage takes an insignificant part in the field of application of neodymium magnets. Precast magnet – what is it, type and characteristics, scope and rules of operation.

Precast magnet: the history of creation.

Innovation is the most profitable solution in the global economy. Suppliers in the construction market are aware of the demand for the use of magnets. Especially for the production of precast concrete. They needed a cost-effective and efficient formwork solution. Previously, we worked with ordinary magnets in fastening formwork, practice has shown that the solution is not profitable. First, a large mechanical load of the hammer is required, respectively, the surface of the magnet has been damaged, and the adhesion has decreased. Secondly, expensive formwork trunks were damaged. To facilitate the work with the formwork, a composite formwork magnet was produced.

Terminology.

Precast magnet is a building product made from neodymium magnets and steel plates with a clear magnetic circuit. In their production uses rare earth materials that provide high tensile strength. The magnetic circuit provides high power attractive force for all iron billets. There is anti-corrosion material.

Type and characteristics.

Precast magnet has a second name – a magnet on the buttons. The main advantage – guarantees the speed of work, increases the efficiency during installation and destruction of the formwork.
Appearance: steel box with a large button, when pressed, activates magnetic force. The magnet tightly attaches the formwork to the steel shaft. On top of the box, most often there are two thread holes. When equipped with different adapters, the functionality expands.

Specifications:

1. It is possible to use both with wooden and steel formwork.
2. Ease of use.
3. Long service life.
4. The range of adhesion from 450 kg to 3 100 kg.
5. The possibility of diverse applications.
6. The maximum temperature for high-quality work is not higher than 80 degrees.
7. Keeps the integrity and cleanliness of the shuttering shafts, no need to use bolts or welding.
8. Possibility of individual order.

Prefabricated shuttering magnet, whose technical indicators depend not only on the parameters, but also on the fastening force (indicator in kg): 450, 650, 900, 1350, 1500, 1800, 2100, 2500, 3100.
External dimensions are from 170 * 60 * 40 to 320 * 270 * 60 mm.

Scope and rules of operation.

Widely used in the manufacture of walls from previously strained concrete panels. Allows to make any concrete systems up to 60 cm high.
Important:
1. The adhesion force can be reduced when a lot of iron dust gets into the gap of the inside of the magnet.
2. Rust appears when the magnet is exposed to air for a long time, as well as reducing adhesion.
3. During assembly, the core magnets are secured with glue and screw. The work may shift, as a consequence of the violation of magnetic circuits and reduced grip. Extremely negative consequences in the form of detaching from the assembly.
4. Precast magnet and negligence of workers leads to its failure.
Observing all the rules for using the prefab precast magnet will be able to hold the profiles even with strong vibrations.

Shuttering-magnets.org manufactures and sells all types of precast magnet.

Magnet for precast formwork


Magnet for precast formwork – is a new technology for the production of precast concrete.


In modern combined industry, many innovations have been introduced, such as switchable magnets, improving the ratio of mass and power of magnets. Magnet for precast 
formwork reduces up to 40% of financial costs.


Magnet for precast formwork: advantages

    1. Reducing the complexity and time of installation of formwork.
    2. Universality in use both for single, and for mass production of concrete products.
    3. Does not damage steel pillar
    4. No additional welding of formwork components
    5. Suitable for both manual and automatic manipulation.

Magnet for precast formwork – an innovative solution to streamline the production of precast concrete elements.

Magnet for precast formwork: types and properties.

Magnets provide a huge range of applications for both wooden and steel precast formwork.

Magnetic box with a button.

Solid welded profile with an automatic button, built-in magnet (adhesion force from 450 kg to 3100 kg) and a connection for adding an adapter. Adapters offer unlimited use. Ideal for all formwork options.

Standard magnet.

It is used to stabilize all types of formwork using different types of coupling. Available in series.
Series A – is a soft magnetic material, the maximum temperature is up to 60 degrees, high stability of adhesion and overturning moment, there is a side grip (can be removed). Use for protection against sliding and swimming formwork. Adhesion from 600 kg to 2000 kg.
The P series – is a rare-earth magnet, the temperature is a maximum of 80 degrees, there is a side grip (can be removed), half the weight is less than series 1, but the same adhesion force resistant to deformation, resistant to uneven surfaces due to a modified magnetic field, is multifunctional. Coupling force from 1200 kg to 3000 kg.
The PDA series – is a rare-earth magnet, a maximum temperature of 80 degrees, a front panel unlocking knob (can be removed), an aluminum cap for protection against impacts, thin, no twisting and tilts along the longitudinal axis, the surface is smooth, easy to clean. Coupling force from 1200 kg to 3000 kg.

Magnet for precast formwork with holding force.

Assemble the formwork more efficiently and economically. Using additional elements can reduce the cost of assembly. The basis for the closing magnet.

Magnetic rod.

Magnetic rod for installing transverse and longitudinal louvers during plate production. Sanding side gluing, on request can be chamfered at an angle of 45 degrees, a separate release lever. There are open and with aluminum covers.
Shuttering-magnets.org constantly improves and rationalizes its products to meet common and specific requests. We fulfill your requests economically and quickly

TDM CONCRETE EXTRUDERS

TDM CONCRETE EXTRUDERS

Добро пожаловать в TDM-Engineering Oy!

www.tdmextruder.com

С 1969 года мы проектируем и производим оборудование для производства предварительно напряженных бетонных элементов и бетонных пустотных плит методом экструзии. TDM CONCRETE EXTRUDERS

Наша компания находится в Финляндии и занимается разработкой, производством и поставкой оборудования для производства предварительно напряженных бетонных элементов и бетонных пустотных плит методом экструзии, а также мы осуществляем производство и поставку шнеков и других сменных компонентов для всех моделей экструдеров для производство бетонных пустотных плит.

Ориентировочное направление нашей деятельности:

– Поставка готового готового завода для производства предварительно напряженных бетонных элементов и бетонных пустотных плит методом экструзии.

– Поставка машин (экструдеры, пилы, многофункциональные машины, домкраты предварительного напряжения, стальные производственные станины)

– Бетонораспределительные системы и машины

– Ремонт и модернизация оборудования для производства предварительно напряженных бетонных элементов и бетонных пустотных плит методом экструзии финского, немецкого и итальянского производства, установка новых модулей уплотнения в базовые рамы, модернизация панелей управления и электрических шкафов.

– Продажа запчастей для оборудования, которое производит бетонные пустотелые плиты финского, немецкого и итальянского производства.

– Магнитная опалубка для производства бетонных изделий

– Продажа бывшего в употреблении оборудования для производства бетонных пустотных плит методом экструзии.

– Проектирование перспективных нестандартных видов оборудования.